Pancake & Dorayaki Production Line
Overview
This integrated production line is professionally designed for the efficient manufacturing of pancakes and dorayaki, covering the entire process from raw material mixing to final sterilization. Adopting food-grade materials and advanced automatic control technology, it ensures stable product quality, uniform specifications, and high production efficiency, perfectly meeting the needs of large-scale food processing enterprises.
| Equipment Name |
Model 400 |
Model 800 |
Model 1000 |
Model 1200 |
| Mixing & Feeding Machine |
304 stainless steel bucket; PLC control; 80L volume |
304 stainless steel bucket; PLC control; 275014601300mm |
304 stainless steel bucket; PLC control; 275014601300mm |
304 stainless steel bucket; PLC control; 275017001300mm |
| Depositing Machine |
Stainless steel syringe; adjustable weight; 1200500600mm |
Stainless steel syringe; adjustable weight; 12001300600mm |
Stainless steel syringe; adjustable weight; 12001500600mm |
Stainless steel syringe; 12 workstations; 1500500600mm |
| Natural Gas Copper Plate Oven |
10mm purple copper plate; PLC control; 580014501700mm |
10mm purple copper plate; PLC control; 580018501700mm |
10mm purple copper plate; PLC control; 580018501700mm |
10mm purple copper plate; 12 workstations; 580021001600mm |
| Freezing Tunnel |
Stainless steel frame; 5ºC-15ºC; 100009001300mm |
Stainless steel frame; 5ºC-15ºC; 1000013001300mm |
Stainless steel frame; 5ºC-15ºC; 1000015001300mm |
Stainless steel frame; 2 cooling fans; 1000018001200mm |
| Key Features |
Compact size; suitable for small-batch production |
Medium scale; balanced performance |
Medium-to-large scale; stable operation |
Large scale; high efficiency; multi-workstations |
Product Description
1. Mixing & Feeding Machine
- The mixing bucket is crafted from 304 stainless steel with a material thickness of 2.5mm, ensuring durability and food safety.
- Equipped with a double-layer cylinder (diameter: 600mm) with a stainless steel cover, enabling cooling water circulation for heat preservation.
- A rotor pump is adopted to convey slurry to the hopper, realizing smooth and precise material feeding.
- Controlled by PLC and touch screen for easy operation and parameter adjustment.
- Dimensions: 275017001300mm
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2. Depositing Machine
- Features stainless steel syringe grouting, with the syringe cooled by cooling water to maintain material stability.
- The injection valve core is made of solid aluminum alloy and stainless steel, also cooling water-cooled for reliable performance.
- Supports automatic cleaning and detachable design for convenient maintenance and hygiene.
- Cylinder-powered grouting with adjustable product weight to meet different specifications.
- Dimensions: 1500500600mm; 12 workstations available.
-
3. Natural Gas Copper Plate Oven
- Adopts a 10mm thick polished purple copper plate, with a working width of 150mm and length of 1370mm, ensuring uniform heating.
- Heat pipe heating (natural gas) with automatic temperature control and PLC control system for precise temperature management.
- Equipped with cake spatula, automatic cake flipping device, cake dropping and sorting device.
- Installed with two sets of oil spraying devices, oil wiping devices, and one set of oil injection device to ensure proper oiling.
- Driven by servo motor for stable operation; electrical appliances use quick-installation plugs for easy maintenance.
- Touch screen with cantilever swing type for flexible operation; equipped with stainless steel insulation cover.
- Dimensions: 580021001600mm; Power: 6.75KW; Working width: 1320mm; 12 workstations.
-
4. Freezing Tunnel
- Frame welded with stainless steel for sturdiness and corrosion resistance.
- PU conveyor belt with two cooling fans installed at the front end for efficient cooling.
- Rubber roller drive ensures smooth conveying of products.
- Equipped with a 5-horsepower compressor and stainless steel & plexiglass insulation cover.
- Adjustable temperature range: 5ºC to 15ºC, suitable for different cooling requirements.
- Power: 8.2KW; Dimensions: 1000018001200mm; Working width: 1350mm.
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5. Secondary Cake Flipping and Conveying Equipment
- Stainless steel welded frame for durability and food hygiene.
- PU conveyor belt with rubber roller drive for stable product conveying.
- Cake flipping realized by cylinder lifting transmission, ensuring gentle and precise flipping.
- Equipped with alcohol cleaning device to maintain conveyor belt cleanliness.
- Conveying power: 0.75KW; Dimensions: 203015001000mm; Working width: 1350mm.
- Front-end strip conveying and interception device for orderly product arrangement.
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6. Filling, Logo Printing & Cake Combining Machine
- Frame made of square tube welding; wall panels: 3mm stainless steel for durability and hygiene.
- Bonded 6mm diameter strip PU conveyor belts for stable product conveying.
- Front-end drum-type interception and sorting device for neat product arrangement.
- Needle cylinder type core injection machine with cylinder interception and finishing function for precise filling.
- Equipped with branding device with automatic temperature control to realize clear logo printing.
- Complete row of vacuum cake closing devices and independent edge-pressing device for combined cakes, ensuring tight bonding.
- Power: 8KW; Dimensions: 400020001400mm; Working width: 1350mm.
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7. Sterilization Conveyor
- Stainless steel frame ensures stability and compliance with food hygiene standards.
- PE material conveyor belt with rubber drive roller for smooth conveying.
- Motor worm gear reducer for reliable power transmission; equipped with ultraviolet sterilization function to ensure product safety.
- Quickly conveys products to the turning machine via small rollers.
- Power: 1.5KW; Dimensions (LWH): 40001440850mm; Working width: 1350mm.
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8. 90-Degree Turning Machine
- Stainless steel frame for durability and corrosion resistance.
- Food-grade plastic mesh belt and H-PE turning track to protect products from damage.
- Front section equipped with PU slow-speed conveyor belt for gentle product transition.
- Motor power: 0.75KW; Dimensions: 2500350750mm.
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Product Advantages
- Full Automation: The entire production process from mixing, depositing, baking, cooling, filling to sterilization is automated, reducing manual intervention and improving production efficiency.
- Food-Grade Materials: All contact parts are made of 304 stainless steel, PE, PU and other food-grade materials, complying with international food safety standards.
- Precise Control: Adopts PLC and touch screen control, enabling precise adjustment of temperature, filling amount, product weight and other parameters to ensure consistent product quality.
- Versatile Application: Suitable for producing various specifications of pancakes and dorayaki, supporting customization of product size, filling type and logo.
- Easy Maintenance: Detachable design of key components, quick-installation electrical plugs and convenient cleaning devices simplify daily maintenance and hygiene management.
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